Drone-based aircraft surface inspection
An MRO provider needed pixel-accurate defect maps of fuselage panels captured by inspection drones — cracks, corrosion, dents and paint delamination classified by severity, at a scale no single engineer could sustain manually.
Challenge
Drone imagery of curved, reflective fuselage surfaces produces heavy glare and perspective distortion. Hairline cracks can be just 2–3 pixels wide, and corrosion stages overlap visually.
Approach
Annotators trained on aerospace maintenance manuals labelled defects with sub-pixel polygon precision, using multi-zoom workflows and cross-referencing severity charts provided by the client.
Outcome
A production-ready dataset the client used to train an automated pre-inspection model, reducing manual walkaround time significantly.